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| Customization: | Available |
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| Material: | Ceramic, Silica Gel |
| Application: | Industrial, New Energy Vehicles & Battery Systems |
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| Product Category | Glass Fiber Battery Aerogel | Glass Fiber Wet-Process Battery Aerogel | Ceramic Fiber + Silicon Dioxide Aerogel |
| Composition | Glass Fiber + Silicon Dioxide Aerogel | Glass Fiber + Silicon Dioxide Aerogel | Ceramic Fiber + Silicon Dioxide Aerogel |
| Color | White | White | White |
| Application | Energy Storage / Electric Furnaces / Petrochemicals | New Energy Vehicles | New Energy Aircraft / New Energy Ships / Industrial Furnaces / Electric Furnaces / High-Speed Trains / Shield Tunneling Machines / Wearable Devices / Communication Base Stations / Transportation / Household Appliances, etc. |
| Product Model | XK-BX01 | XK-BX02 (UL Certified) | XK-BX03 |
| Thermal Conductivity | ≤ 0.021 W/m·K | ≤ 0.021 W/m·K | ≤ 0.021 W/m·K |
| Compression Resilience | > 90% | > 90% | > 90% |
| Thermal Insulation Performance | 700ºC≤350ºC(3.5mm) 600ºC≤270ºC(2.0mm) 500ºC≤250ºC(1.7mm) |
700ºC≤250ºC(3.5mm) 600ºC≤170ºC(2.0mm) 500ºC≤150ºC(1.7mm) |
700ºC≤300ºC(3.5mm) 600ºC≤220ºC(2.0mm) 500ºC≤200ºC(1.7mm) |
| Insulation | ∞ | ∞ | ∞ |
| Withstand Voltage | Leakage current under all conditions < 0.001mA | Leakage current under all conditions < 0.001mA | Leakage current under all conditions < 0.001mA |
| Hydrophobicity | > 98% | > 98% | > 98% |
| Flame Retardant | V-0 | V-0 | V-0 |
| Product Parameter | Testing Instruments | Testing Standards | ||
| physical property | Structural Composition | Polymer Silicone Rubber | -- | -- |
| Color | White / Black | N/A | Visual Inspection | |
| Thickness | 0.3 ± 0.03 mm | TECLOCK Thickness Gauge | ASTM D374 | |
| Specification | 2mm - 100mm | Digital Caliper | ASTM D1204 | |
| Density | 1.6 ± 0.05 g/cm³ | BS-H Electronic Balance & Digital Caliper | ASTM D792 | |
| Hardness | 70 ± 5 Shore A | TECLOCK Durometer | ASTM D2240 | |
| High-Temperature Aging Test (200°C, 120H) | >5 | Tensile Strength(MPa) | ASTMD1056 | |
| >50% | Elongation at Break(%) | |||
| Tensile Strength | >5 MPa | tensile testing machine | ASTM D412 | |
| Elongation (Pure Silicone Rubber) | >100 % | |||
| thermodynamics | Thermal Conductivity | 0.35 W/m.k | DRL-III Thermal Conductivity Tester | ASTM D5470 |
| electrical engineering | Withstand Voltage Strength | 5 KV/mm | MS2676A Withstand Voltage Tester | ASTM D149 |
| Volume Resistivity | 2.0.0*10^14.cm | ZC-36 High Insulation Resistance Meter | ASTM D257 | |
| (sth. or sb) else | Flame Rating | UL 94 V0 | Flame Retardancy Tester | UL 94 |
| Temperature Resistance | -40ºC~1000ºC | Programmable Thermal Shock Chamber / Muffle Furnace | -- | |
Chemical Film-Forming Aerogel Fireproof Thermal Insulation Felt: A New Frontier in Insulation Technology
Harnessing the power of cutting-edge nanoaerogel and glass fiber composite technology, combined with the latest advancements in chemical film-forming processes, this groundbreaking product delivers unmatched fireproofing and thermal insulation performance, setting new standards in the industry.
Meticulously crafted from an advanced fusion of nano aerogel, glass fiber, pre-oxidized fiber, and other essential materials, this composite marvel expertly harmonizes the superior performance of aerogel with the versatile attributes of flexible base materials. This masterful synergy amplifies the lightweight and heat insulation qualities of aerogel, while endowing it with extraordinary flexibility and durability.
Core Technologies:
Chemical Film Coating: A Revolutionary Process in Aerogel ApplicationThis trailblazing approach supersedes the conventional supercritical extraction method, drastically enhancing the penetration and bonding capabilities of aerogel, opening new avenues in its application.
High-Temperature Atmospheric Drying: A Game-Changer in Aerogel Production This innovative technique not only slashes production costs but also significantly enhances the overall stability and reliability of the product, ensuring consistent quality and performance.
| Item parameter | |
| Thermal Conductivity | 0.018-0.023 W/(m·K) |
| Fireproof Rating | A1 (GB/T 25352-2010) |
| Operating Temperature | -200°C to 650°C |
| Long-Term Shrinkage | ≤1% (650°C) |
| Density | 160-240 kg/m³ |
| Water Absorption | ≤0.02% |
| 10mm products, Civil Aviation Administration test 1000C, 30 minutes of open flame does not burn through, the back heat flow value is very low | |
Glass Fiber Chemical Film-Formed Aerogel Fireproof Insulation Felt: A Shield Against Extreme Temperatures
| Attribute | Specification |
| Width | Customizable |
| Thickness | Customizable |
| Color | White |
| Max Operating Temperature | 1200°C |
| Thermal Conductivity @ 25°C | ≤0.021 W/m·K |
| Thermal Conductivity @ 300°C | ≤0.036 W/m·K |
| Vibration Compression Set Rate | ≥-1.0% |
| Heat Aging & Multi-Cycle Stability | ≥-0.0% |
| Compression Resilience | ≥90% |
| Flammability | A Grade (Completely Non-combustible) |
| Hydrophobic Performance | ≥99% |
Unyielding Burn-Through Resistance: Test Results That Speak Volumes
| Test Item | 1mm | 2mm | 3mm |
| Burn-Through Time | 20s | 5 min 23s | 15 min |
During stringent testing by the Civil Aviation Authority, our 10mm product exhibited phenomenal resilience, withstanding 1000°C for 30 minutes without burn-through and maintaining minimal backside heat flow, underscoring its exceptional fireproofing capabilities.
Pre-Oxidized Fiber Chemical Film-Formed Aerogel Fireproof Insulation Felt: The Ultimate in Fireproofing Innovation
| Attribute | Specification |
| Width | Customizable |
| Thickness | ~5mm |
| Color | Black |
| Thermal Conductivity @ 25°C | 0.022 W/m·K |
| Dielectric Strength | <0.1mA |
| Insulation Resistance | ≥500Ω |
| Flame Retardant Level | V0 |
| Hydrophobic Performance | ≥98% |
| ROHS 2.0 | Compliant |
| REACH | Compliant |
Core Product Advantages
1) Exceptional Thermal Insulation
Ultra-Low Thermal Conductivity: Experience unprecedented thermal efficiency with a groundbreaking range of only 0.018-0.023 W/(m·K). This is just 1/5 of conventional materials, ensuring unmatched capability in obstructing heat transfer effectively.
Wide Temperature Range: Enjoy seamless operation from 200°C to a scorching 650°C, highlighting its exceptional stability and reliability even amidst the harshest conditions.
2) Top-Tier Fire Safety
A1 Fireproof Certification: Fully compliant with GB/T 25352-2010 standards, it bravely endures direct flame exposure at blazing temperatures between 1200°C-1600°C for an impressive 30 minutes without succumbing to fire, setting a remarkable benchmark in fire protection.
Hydrophobic & Moisture-Resistant: Incorporating an advanced 3D network structure, it robustly thwarts water infiltration, ensuring zero deformation or settling over time, thereby preserving the product's integrity and longevity.
3) Long-Term Durability
Weather Resistance: Designed to defy UV radiation, it boasts an extraordinary lifespan surpassing 20 years, providing steadfast protection for your investment against nature's elements.
High-Temperature Stability: With a shrinkage rate of ≤1% even at intense 650°C, it continues to exhibit stability, resisting melting or disintegration, thereby guaranteeing enduring performance.
4) Lightweight & Eco-Friendly
Ultra-Light Density: Boasting an incredibly light density of merely 160-240 kg/m³, it significantly diminishes equipment weight, simplifying installation and handling for effortless use.
100% Recyclable: Committed to sustainability, it produces no toxic emissions during manufacture and is fully recyclable after its lifecycle, presenting an environmentally responsible solution for future innovations.
Application
Building and Construction: Unveil unparalleled energy efficiency with Skyboys Aerogel Insulation Blanket, the pinnacle of thermal solutions for walls, roofs, and floors. Our product significantly minimizes heat loss while elevating thermal performance to unprecedented heights.
Industrial Insulation: Our insulation blanket, a marvel of engineering, is your go-to solution for industrial applications. It expertly insulates pipes, tanks, and equipment, ensuring ideal process temperatures and preventing heat from escaping unnecessarily.
Automotive and Aerospace: Skyboys Aerogel redefines lightweight thermal insulation in automotive and aerospace industries. It boosts fuel efficiency and slashes energy use while maintaining top-tier performance, setting a new standard for innovation.
Clothing: Integrate next-level thermal insulation into premium outdoor and protective wear. With Skyboys' aerogel blanket, enjoy unmatched warmth that is both lightweight and flexible, perfect for enduring extreme conditions.
Electronics: Optimize heat management in electronic devices with our advanced aerogel solution. It protects components from overheating, ensuring devices perform at their best, with efficiency and reliability.
Oil and Gas Industry: In the oil and gas industry, our cutting-edge insulation safeguards pipelines and equipment, maintaining crucial fluid temperatures and preventing unwanted freezing or heat loss, thereby enhancing operational safety and efficiency.
Cryogenics: Trust in our avant-garde cryogenic insulation systems to drastically minimize heat transfer, preserving ultra-low temperatures essential for pioneering cryogenic applications and ensuring optimal performance.
Cost Reduction: Achieve an extraordinary 30% decrease in production costs with our state-of-the-art chemical film-forming process, a pioneering innovation that eclipses traditional drying techniques.
Performance Enhancement: Witness an incredible 50% increase in fireproof and thermal insulation prowess, all achieved without any increase in material thickness.
Customization: Benefit from bespoke solutions with adaptable customization options, offering thickness from 3mm to 50mm and density between 60 to 200 kg/m³.
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